SpeedSorter™ LIBS Sorting Sensor

SpeedSorter™ LIBS Sorting Sensor

Product Details

Ocean’s SpeedSorter™ is an industrial, high-throughput sensing system designed for in-line, nonferrous scrap sorting in difficult environments. Based on laser-induced breakdown spectroscopy (LIBS), the SpeedSorter quickly determines the chemical composition of each aluminum scrap object and communicates the result to the sorting system. With the SpeedSorter, separation of wrought from cast aluminum, aluminum from magnesium, and alloy class separations like 5xxx and 6xxx are all easily accomplished, where technologies like XRF and XRT do not perform as well. 

The SpeedSorter LIBS sensors will customize your exact needs, with consideration of conveyor capabilities, input material composition and size, and desired output and diversion control. Custom separations are available as well. SpeedSorter is designed for single-lane or multi-lane systems, so you can start with one lane or as many as needed to handle the ever-growing market demand for recycled aluminum. 

Product Overview

SpecificationsSpeedSorter™ LIBS Sorting Sensor
Base ElementsAl, Mg
Alloying Elements (Testing required in some cases)Al, Fe, Mg, Mn, Si, Pb, Cr, Ni, Cu, Zn (Sn in special configurations)
LaserClass 4, Class 3R for alignment
SpectrometerHigh resolution, thermally controlled
Working distance250 +/- 5 mm from front face of modules
Divert signal output24V, 0.5A max (can be configured for other signals)
CommunicationTCP/IP over Ethernet 100 mbps
Communication protocolAvailable in “SpeedSorter Software Protocol Document” (when available)
Control softwareClient-side GUI, controls for setting recipes, viewing element ratios, number of pieces sensed/diverted, processed spectra, laser status, system temps, error and fault messages, saving data on device. Control up to 10 modules in Tabs, certain operations performed globally.
MemoryOnboard memory for saving several hours data per session
Power24VDC 600W (din rail mount power supply included)
Laser safetyBNC remote laser interlock, E stop, onboard and remote laser status LEDs
Ventilation requirements150 CFM per module clean filtered air
Installation requirementsSupply of ~60 CFM clean filtered air to recommended lens air shield (requirement and design depends on installation parameters)
Ambient operating conditions5 °C to 30 °C non-condensing 25%-85% RH
Storage conditions-10 °C-65 °C non-condensing 25%-85% RH
Dimensions90 cm x 12 cm x 30 cm (35 cm with back handle)
Weight~28 kg
ApplicationsAlloy class separation
Aluminum, magnesium and titanium analysis
Incoming scrap metal identification
Light metals analysis and sorting
Nonferrous scrap metal recycling 
Positive material identification
Product scrap conversion

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